In the ongoing quest for more sustainable and cost-effective packaging solutions, the choice between corrugated boxes and poly bubble mailers is a significant consideration for eCommerce businesses. This infographic breaks down the environmental and economic impacts of these two options, making a strong case for poly bubble mailers as a greener, more efficient choice.
Recyclability and Material Impact
Both corrugated boxes and poly bubble mailers are recyclable, with boxes typically made from paper-based materials and bubble mailers from LDPE and HDPE plastics. However, the production and disposal processes differ. Corrugated boxes require considerably more energy and natural resources to manufacture. On average, a standard 14” x 20” x 3” corrugated box consumes enough resources to impact 121 trees, while a comparable poly bubble mailer requires much less material, equivalent to about one barrel of oil. This discrepancy in resource usage means boxes have a much larger environmental footprint, producing 19 times more energy, 106 times more CO2, 152 times more water, and 13 times more solid waste compared to poly bubble mailers.
Cost and Labor Efficiency
Poly bubble mailers are not only more resource-efficient but also offer advantages in operational efficiency. Bubble mailers are lighter and take up less space in shipping and storage, helping to reduce shipping costs—especially under dimensional weight (DIM) pricing models. Additionally, poly mailers simplify fulfillment processes by increasing packing speed and reducing labor costs. For eCommerce businesses, this can mean faster, smoother operations with lower overall expenses.
Reducing Impact Through Down-Gauging
Down-gauging, or using thinner, right-sized packaging materials, is a practical approach to reducing both cost and environmental impact. By choosing poly bubble mailers, businesses can reduce packaging waste, lower carbon emissions, and make a positive contribution to environmental sustainability. This lightweight, durable option effectively protects goods, particularly when combined with water resistance, without the bulk and material intensity of corrugated boxes.
Rethinking the Future of Packaging
In conclusion, switching from corrugated boxes to poly bubble mailers is a smart choice for businesses looking to minimize their ecological footprint. By embracing the principles of “Reduce, Reuse, Recycle, and Rethink,” companies can contribute to a more sustainable future. For eCommerce businesses specifically, printed mailers with recycling labels and instructions can educate consumers on proper disposal and reusability. This shift not only cuts down on emissions but also empowers consumers to be more environmentally conscious in their everyday lives.
Are You Looking For Sustainable Solutions?
PAC responded to your needs with the Ecojacket® family of mailers. Our Ecojackets® are third party verified curbside recyclable giving you more options, more flexibility, and more control over environmental impact than ever before.