Custom Packaging Design Services

Custom Mailer & Package Design

Work with our experienced designers to help bring your packaging to life! From custom bubble, flat poly, and paperboard mailers to our new Ecojacket® curbside recyclable paper mailers, PAC Worldwide has the solution for you.

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Trusted By Brands Big And Small

Our Services Include:

Our printing capabilities

Our flexography printing capabilities can be as simple as black text on a mailer to a full 10-color process from edge to edge.

Beginning-to-end design services

Including layout and design, mock-ups, virtual samples, artwork placement, custom designs, and design consultations.

High quality production you can rely on

Hundreds of brands trust us to supply high-quality custom mailers for their retail needs. When you custom brand your mailer you deliver your brand right into your customer’s hands!

25K Minimum Order Quantities

We require a minimum quantity of 25,000 mailers for custom-branded mailers. If you prefer unbranded stock mailers, please browse our offerings here. If you need case quantities of stock or unbranded colored mailers, click here.

Our Portfolio

Custom Bubble Mailers

Airjacket® mailers are ultra-tough, lightweight, and protective poly-bubble packaging made from a durable, moisture-resistant, multi-layer blend of co-extruded polyethylene film. Customize white poly exterior, kraft paper exterior, gusseted bottom, or jumbo bubble-lined mailers.

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Custom Ecojacket® Mailers

Our patent-pending Ecojacket® recyclable mailers are eco-friendly, conformable, lightweight, and built with protective kraft-padded paper. The exterior paper is bonded to a fluted interior paper for effective cushioning protection and is constructed with a bottom fold and strong side seals for superior bursting strength.

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Custom Poly Mailers

PAC flat poly mailers are designed to be lightweight and ultra-tough to provide protection for your soft goods or less fragile items. Available in white poly or grey recycled poly – custom sizes or stock sizes available.

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Custom Paperboard Mailers

Made with high-quality, hand-sorted, recycled materials, the pressure-sensitive, self-seal adhesive system is reliable, tamper-resistant, and easy to use. Custom size to fit your needs or choose from a size from our stock program.

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FROM THE BLOG

Sustainability and Packaging: Strategies for Reducing Environmental Impact

In today’s marketplace, pursuing “sustainability” is more important than ever. With growing concern over environmental issues, businesses and individuals are constantly seeking ways to reduce their environmental impact — particularly in packaging. Below, we’ll explore how different approaches to sustainability through various strategies can help decrease environmental impact and meet sustainable packaging goals, including downsizing,

Ecojacket®: The High-Performance Mailer You Can Recycle At the Curb

The Ecojacket® curbside recyclable all-paper padded mailer does the same job as a poly bubble mailer with the added benefit of tossing it in the curbside recycling bin for easy, eco-friendly disposal. Maybe you are wondering if paper-based mailers are as protective, how curbside recyclable mailers compare to boxes, or how the Ecojacket differs from

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