Custom Design Services
Custom Mailer & Package Design
Work with our experienced designers to help bring your packaging to life! From custom bubble, flat poly, and paperboard mailers to our new Ecojacket® curbside recyclable paper mailers, PAC Worldwide has the solution for you. Request A Quick QuoteBrowse MailersTrusted By Brands Big And Small
Our Services Include:
Our printing capabilities
Our flexography printing capabilities can be as simple as black text on a mailer to a full 10-color process from edge to edge.
Beginning-to-end design services
Including layout and design, mock-ups, virtual samples, artwork placement, custom designs, and design consultations.
High quality production you can rely on
Hundreds of brands trust us to supply high-quality custom mailers for their retail needs. When you custom brand your mailer you deliver your brand right into your customer’s hands!
25K Minimum Order Quantities
We require a minimum quantity of 25,000 mailers for custom-branded mailers. If you prefer unbranded stock mailers, please browse our offerings here. If you need case quantities of stock or unbranded colored mailers, click here.
Our Portfolio
Custom Bubble Mailers
Airjacket® mailers are ultra-tough, lightweight, and protective poly-bubble packaging made from a durable, moisture-resistant, multi-layer blend of co-extruded polyethylene film. Customize white poly exterior, kraft paper exterior, gusseted bottom, or jumbo bubble-lined mailers.
Custom Ecojacket® Mailers
Our patent-pending Ecojacket® recyclable mailers are eco-friendly, conformable, lightweight, and built with protective kraft-padded paper. The exterior paper is bonded to a fluted interior paper for effective cushioning protection and is constructed with a bottom fold and strong side seals for superior bursting strength.
Custom Poly Mailers
PAC flat poly mailers are designed to be lightweight and ultra-tough to provide protection for your soft goods or less fragile items. Available in white poly or grey recycled poly – custom sizes or stock sizes available.
Custom Paperboard Mailers
Made with high-quality, hand-sorted, recycled materials, the pressure-sensitive, self-seal adhesive system is reliable, tamper-resistant, and easy to use. Custom size to fit your needs or choose from a size from our stock program.
Discover Our Work
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Custom Design Services - Frequently Asked Questions (FAQ)
What types of packaging can be customized through PAC's design services?
PAC offers custom design services for a variety of packaging solutions, including bubble mailers, flat poly mailers, paperboard mailers, and Ecojacket recyclable mailers. These customizations allow you to tailor your packaging to fit your brand’s visual identity and specific product needs.
What printing capabilities does PAC offer for custom packaging?
PAC provides advanced flexography printing capabilities, ranging from simple black text to a full 10-color process. This flexibility allows you to achieve complex designs and branding elements on your packaging, enhancing your brand’s presence in the market.
What design services are included in PAC's custom packaging solutions?
PAC’s design services include comprehensive support from layout and design to mock-ups, virtual samples, artwork placement, and design consultations. This end-to-end approach ensures that your custom packaging meets your branding and functional requirements.
What is the minimum order quantity for custom-branded mailers?
For custom-branded mailers, PAC requires a minimum order quantity of 25,000 units. If you need fewer than this, you can explore stock or unbranded colored mailers as an alternative.
How can custom packaging enhance my brand's customer experience?
Custom packaging allows you to deliver your brand directly into your customers’ hands, creating a memorable unboxing experience. By customizing your mailers with your brand’s logo or design, you reinforce your brand identity and enhance customer engagement, which can lead to increased brand loyalty and recognition.
