Mobile menu toggle

Automated Packaging System


Increase fulfillment speed and decrease labor costs with the PACjacket3 automated packaging system. The PACjacket3 seals your product in a light-weight ultra-protective bubble mailer made from a durable, moisture resistant, multi-layer blend of recyclable co-extruded polyethylene film. This is the ultimate automated system for high volume e-commerce applications. On average the PACjacket3 machine produces 15–20* bags per minute with quality, precision and speed.

Environmentally Friendly

PACjackets created on the PACjacket3 are 100% recyclable, made from #2 HDPE and #4 LDPE. Eliminate the need for corrugated boxes, air filled pillows, packaging peanuts or crumpled kraft paper and stop over packaging. Not only will you decrease DIM weight costs by downsizing to mailers, but you will decrease your total carbon footprint as well.

How2Recycle logo


PAC Worldwide is proud to be a member of the How2Recycle Label Program. How2Recycle is an on-package recycling label developed by the Sustainable Packaging Coalition, a project of the nonprofit GreenBlue. For more information please visit:

Where to Recycle Your Bubble Mailers

Where to Recycle Your Bubble Mailers

Curbside - Each municipality has different recycling capabilities, so check with your local service to be sure they can recycle #2 and #4 plastics before dropping them in your curbside recycling container.

Grocery Stores - Any grocery store that offers plastic bag recycling will accept Airjackets. You can look up the locations in your area at

Return to PAC Worldwide - We will recycle your used mailers!

High Quality Seals

Our new single web design produces a high-quality seal that offers greater security for its contents by reducing the number of heat seals necessary to produce a finished package off the system.

Faster than Ever

A multitude of enhancements designed into the new PACjacket3 have increased our throughput speeds up to an astounding 25% when compared to previous generations of the automated packaging system.

An Efficient Use of Resources

On average, the PACjacket3 machine produces 15-20 bags per minute using protective bubble film.* By comparison, a person hand-loading and sealing kraft bubble mailers puts out an average of 3 bags per minute.* Increasing fulfillment efficiency by 400 to 500%!

Additional Features and Specifications

7″ Full-Color Touch Screen,
Single Web System
Right Sizing Fiber Optic Eye Sensor
Dual Sensor Safety System, End of Roll Sensor
No Heavy Lifting with Pneumatic Roll Lift


Electrical: 208 – 240V, 40 AMP 50/60 Hz
Air: 90 PSI (CLEAN, DRY), 3.5 CFM

Capable of running:

Standard 7/64″ bubble film

Request A Quote