The Impact of Mailer Sizes on Truck Load Efficiency
When loading a truck for shipment, the number of pallets that can fit within a truck varies significantly depending on the size of the mailers used. This variability can affect logistics efficiency, transportation cost, and overall shipment times.

Why Mailer Sizes Affect Pallet Loading
On average, we can load 24 pallets per truck. However, this number is not fixed and can change based on the physical characteristics of the mailers themselves. Mailer cartons that exhibit more overhang on the edges of the pallet can lead to a reduced number of pallets per truck, typically decreasing to 22. On the other hand, mailers designed with no overhang at all optimize space usage and allow for up to 26 pallet positions per truck.
Maximizing Truck Load Capacity
The variation in pallet loading due to mailer sizes necessitates careful planning and consideration by logistics and shipping managers. Choosing the right mailer size not only impacts the cost-efficiency of shipping but also plays a critical role in sustainable logistics practices by potentially reducing the number of trips required.
This small but crucial detail highlights the complexities of packaging and shipping logistics that businesses must manage. Proper understanding and adjustments in mailer size and pallet loading strategies can lead to significant improvements in shipment efficiency and operational cost savings.