You’ve read my latest blog post and successfully selected the ideal bubble mailer to ship your product – now what? Knowing where to start can be overwhelming, and it’s easy to overlook some key details in the packaging process. Let me guide you through each step, from choosing printed mailers to getting them delivered to your doorstep, so you can ship confidently and with style!
Determine Your Quantity Needs
First, it’s essential to determine the quantity of mailers needed. Quantity impacts not only your overall cost but also the delivery lead time and custom branding options. If you’re considering custom-printed mailers to showcase your brand, the minimum order is generally 25,000+ per size. This might seem like a lot, but it can be worth it to make a lasting impression on customers. If you don’t need that many, our stock mailers are readily available in multiple sizes and can ship immediately, giving you flexibility without the wait.
Cost-Effective Branding Options
If custom printed mailers aren’t in your budget, consider using custom labels as an affordable alternative. With a variety of styles, shapes, and even clear background options, custom labels allow you to add your branding to any mailer seamlessly, enhancing your package’s appearance while keeping costs down.
Finding the Perfect Size
The size of your mailers is crucial, especially if you’re ordering in bulk. With stock mailers, you have the flexibility to order several different sizes in smaller quantities, ideal if your products vary in dimensions. For custom printed mailers, however, keep in mind that you’ll need to commit to at least 25,000 per size, so choosing the right size is important to avoid excess inventory. If you’re working with limited space or budget, try to minimize the number of sizes by selecting versatile dimensions that can accommodate multiple product types.
Use PAC’s Mailer Size Calculator
To ensure a perfect fit, try PAC’s Mailer Size Calculator. Simply select the item type (Fragile Goods, Soft Goods, or Do Not Bend), input your product’s dimensions, and hit “Submit.” This tool provides recommendations for both Airjacket (Poly Bubble Mailer) and Kraft Airjacket options, saving you time and guesswork.
If you’re going the custom route and need a specific size for a unique item, PAC can create a custom-sized mailer for you. Keep in mind that unique sizes may require higher minimum quantities due to the special materials involved, but it can be worth it for a tailored packaging solution.
Custom Printed Mailers: Stand Out with Style
One of the most exciting aspects of ordering custom mailers is creating a printed design that reflects your brand’s personality. PAC offers a wide range of customization options, allowing up to 6 ink colors on both sides of poly bubble, Kraft bubble, flat poly, or paperboard mailers. For a sneak peek, play around with your design on PAC’s Build-A-Mailer tool to see how your branding would look on different mailer styles.
Printing Specifications to Consider
Keep in mind that standard printing plates leave a small border (about ¼”) around the edges, which may work well for most designs. If you prefer an edge-to-edge print without any borders, this can be achieved with a printing cylinder, though it’s more costly than standard plates. The right option depends on your budget and design goals.
We’ve covered all the essentials to help you make an informed choice for your mailers, whether you’re ordering stock or custom-printed options. If you still have questions or want more personalized guidance, feel free to reach out! Call us at 425-284-7019, email us at [email protected], or drop a comment below. At Let’s Talk Packaging, we’re here to help you find the perfect solution. Until next time – happy packaging!
