Custom Mailers

Custom Mailers

Enhance your brand identity and stand out from the competition with a custom mailer.

Looking for high-quality custom mailers to elevate your brand’s packaging? PAC Worldwide specializes in designing and producing custom bubble, flat poly, and paperboard mailers, including our innovative Ecojacket® recyclable mailers. With full design support from layout to mock-ups, our team ensures your packaging stands out while providing superior protection. Whether you need vibrant, edge-to-edge printing with our advanced flexographic capabilities or a sleek, minimalist design, we tailor every mailer to fit your brand’s unique needs. Our custom mailers are built to enhance your brand’s visibility while ensuring your products arrive safely.

Trusted by businesses of all sizes, PAC Worldwide delivers durable, high-quality mailers that make an impact from the moment they arrive. Our custom solutions help you reinforce your brand with every shipment, ensuring a premium unboxing experience. With minimum order quantities of 25,000 mailers, we cater to growing brands looking for professional, custom-branded packaging. Explore our diverse custom mailers, from poly bubble mailers to eco-friendly kraft mailers, and bring your packaging vision to life today!

PAPER MAILERS

Ecojacket®: Fully Curbside Recyclable Mailer

Our patent-pending Ecojacket® recyclable mailers are eco-friendly, conformable, lightweight, and built with protective kraft-padded paper. The exterior paper is bonded to a fluted interior paper for effective cushioning protection and is constructed with a bottom fold and strong side seals for superior bursting strength.

Eco-Friendly Shipping Solutions Ecojacket Max Thumbnail

Ecojacket® Max

The Ecojacket® Max is a durable, gusseted paper mailer designed for increased fill capacity and efficiency. Fully curbside recyclable and made from heavyweight paper, it’s ideal for shipping clothing, linens, and accessories. With custom branding options and easy-open tear strips, it’s a sustainable, high-quality packaging solution.

BUBBLE MAILERS

Airjacket®: Lightweight Poly Bubble Mailers

Ideal for items needing extra protection, Airjacket® poly bubble mailers offer durable, moisture-resistant packaging with a professional look. Featuring a self-sealing closure, PACzip tear strip, and tough side seals, they’re available with 50% recycled content and customizable branding for a sustainable solution.

Jumbojacket®: Ultra Thick ½” Poly Bubble Mailers

Jumbojacket® large bubble mailers offer durable, lightweight protection for fragile items like books and electronics. Made from recyclable #2 HDPE, they reduce DIM weight costs and the need for bulky packaging while allowing for custom branding.

Kraft Airjacket®: Kraft Paper Bubble Mailers
Ideal for shipping your items that need a little extra protection.
Metallic Airjacket®: Metalized Polyester Bubble Mailers
Our strongest bubble mailer is perfect for preventing crushed edges.
Flat Poly Mailers
Polyjacket®: Flat Poly Mailers
Ideal for shipping your soft goods and less fragile items.
Polyjacket-R: Recycled Flat Poly Mailers
Ideal for shipping your soft goods and less fragile items.
Gusseted Polyjacket®
This expandable mailer is Ideal for shipping your bulkier items.
WicketPAC®: Flat poly mailers that fit wicket stands
Increase your throughput speeds up to 20%. Ideal for shipping less fragile items.
Paperboard Mailers
Mailjacket®: Rigid Paperboard Mailers
Ideal for shipping your “Do Not Bend” items