Custom Mailers
Custom Mailers
Enhance your brand identity and stand out from the competition with a custom mailer.Looking for high-quality custom mailers to elevate your brand’s packaging? PAC Worldwide specializes in designing and producing custom bubble, flat poly, and paperboard mailers, including our innovative Ecojacket® recyclable mailers. With full design support from layout to mock-ups, our team ensures your packaging stands out while providing superior protection. Whether you need vibrant, edge-to-edge printing with our advanced flexographic capabilities or a sleek, minimalist design, we tailor every mailer to fit your brand’s unique needs. Our custom mailers are built to enhance your brand’s visibility while ensuring your products arrive safely.
Trusted by businesses of all sizes, PAC Worldwide delivers durable, high-quality mailers that make an impact from the moment they arrive. Our custom solutions help you reinforce your brand with every shipment, ensuring a premium unboxing experience. With minimum order quantities of 25,000 mailers, we cater to growing brands looking for professional, custom-branded packaging. Explore our diverse custom mailers, from poly bubble mailers to eco-friendly kraft mailers, and bring your packaging vision to life today!
PAPER MAILERS
Ecojacket®: Fully Curbside Recyclable Mailer
Our patent-pending Ecojacket® recyclable mailers are eco-friendly, conformable, lightweight, and built with protective kraft-padded paper. The exterior paper is bonded to a fluted interior paper for effective cushioning protection and is constructed with a bottom fold and strong side seals for superior bursting strength.

Ecojacket® Max
The Ecojacket® Max is a durable, gusseted paper mailer designed for increased fill capacity and efficiency. Fully curbside recyclable and made from heavyweight paper, it’s ideal for shipping clothing, linens, and accessories. With custom branding options and easy-open tear strips, it’s a sustainable, high-quality packaging solution.
Airjacket®: Lightweight Poly Bubble Mailers
Ideal for items needing extra protection, Airjacket® poly bubble mailers offer durable, moisture-resistant packaging with a professional look. Featuring a self-sealing closure, PACzip tear strip, and tough side seals, they’re available with 50% recycled content and customizable branding for a sustainable solution.