
This is the ultimate automated packaging system for high-volume e-commerce applications. On average, the PACjacket machine produces 15–20* bags per minute with quality, precision, and speed, while offering custom branding, sustainability, and a 25% increase in throughput for maximum efficiency

HIGH QUALITY SEALS
Our new single web design produces a high-quality seal that offers greater security for its contents by reducing the number of heat seals necessary to produce a finished package off the system.
EFFICIENT USE OF LABOR
On average, the PACjacket machine produces 15-20 bags per minute using protective bubble or flat poly film.* By comparison, a person hand-loading and sealing bubble mailers puts out an average of 3 bags per minute.* Increasing fulfillment efficiency by 400 to 500%!
FASTER THAN EVER
A multitude of enhancements designed into the new PACjacket have increased our throughput speeds up to an astounding 25% when compared to previous generations of the automated packaging system.
SPECIFICATIONS
- 7″ Full-Color Touch Screen
- Single Web System
- Right Sizing Fiber Optic Eye Sensor
- Dual Sensor Safety System
- End of Roll Sensor
- No Heavy Lifting with Pneumatic Roll Lift
Poly Bubble Film
• Bubble sizes: 7/64”, 3/16” or 3/8”
• Available in white, grey, clear or colored film
Flat Poly Film
• Available in white, grey or colored film
Specifications
• Electrical: 208 - 220V, 40 AMP 50/60 Hz
• Air: 90 PSI (CLEAN, DRY), 3.5 CFM
Custom Print
• 6 color printing available in random repeat
CUSTOM CREATED FOR EVERY BUSINESS
Before your customers ever see the product, they will see the branded mailer it came in. Don’t waste that precious space! Put your brand right in your customer’s hands with custom printing.
Design Services

SUSTAINABLE PACKAGING
All of PAC's poly and paperboard mailers are 100% recyclable. PAC's Dual Peel and Seal mailers allow customers to reseal and reuse the original packaging, for truly hassle-free returns. Reusable packaging reduces waste and is more environmentally friendly.

WHERE TO RECYCLE
Local retail stores and recycling centers provide collection bins for recycling HDPE (#2) and LDPE (#4) poly and poly bubble mailers. Check locally for your region's specific regulations. Visit plasticfilmrecycling.org to locate the store nearest to you.
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ADDITIONAL PACJACKET RESOURCES
PACJACKET BROCHURE
PACjacket Automated Packaging System - Frequently Asked Questions (FAQ)
What is the PACjacket automated packaging system, and how does it work?
The PACjacket automated packaging system is a high-speed, single-web automated packaging machine designed for high-volume e-commerce applications. It automatically seals products in a custom-fit automated packaging mailer using protective poly or bubble film, reducing manual labor and increasing efficiency.
How fast is the PACjacket compared to manual packaging?
The PACjacket automated packaging machine produces 15-20 mailers per minute, significantly outperforming manual packaging, which averages around 3 mailers per minute. This results in a 400-500% increase in fulfillment efficiency, making it an essential solution for businesses scaling their shipping operations.
Can the PACjacket system create custom-sized packaging for different products?
Yes! The custom-fit automated packaging system utilizes a fiber optic eye sensor to detect the product size and adjust the packaging length accordingly. This ensures minimal material waste and an optimized packaging experience for a variety of items, from books to electronics.
Does the PACjacket system offer custom branding options?
Absolutely! The system supports custom automated packaging solutions by allowing six-color custom printing on mailers. This means businesses can incorporate their logo, branding, and messaging directly onto their shipping materials for an enhanced customer experience.
How does the PACjacket system support sustainability in packaging?
As part of sustainable packaging automation, the PACjacket system uses recyclable poly and bubble mailers, reducing overall packaging waste. Additionally, it supports right-sizing, eliminating the need for oversized boxes and void fill, making it a more eco-friendly option for shipping.
What industries benefit most from the PACjacket automated packaging systems?
Industries such as e-commerce, pharmaceuticals, cosmetics, apparel, and electronics benefit from the automated packaging machine. The ability to produce high-quality, protective mailers at high speeds ensures businesses can meet demand while reducing labor costs and packaging waste.
Where can PACjacket mailers be recycled?
PACjacket mailers are part of the sustainable packaging automation initiative and can be recycled at local grocery stores or retail recycling bins that accept HDPE (#2) and LDPE (#4) poly films. Visit plasticfilmrecycling.org to locate a recycling center near you.