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Gusseted Polyjacket
GUSSETED POLY MAILERS

Gusseted Polyjacket® mailers are flat poly mailers with an expandable bottom. These ultra-tough, light-weight mailers are made from a durable, moisture resistant, multi-layer blend of co-extruded polyethylene film.

This innovative gusseted poly mailer eliminates the need for expensive and inconvenient boxes with void fill because it expands to fit and protect larger e-commerce shipments. Gusseted Polyjacket mailers are ideal for less fragile bulkier shipments such as clothing, blankets, stuffed soft toys and pharmaceuticals.
Features
ANTISTAT RELEASE LINER
The AntiStat release liner facilitates a fast and efficient packaging process. A simple, yet effective, pressure sensitive, tamper-evident seal provides a reliable and convenient closure, keeping products safe throughout shipment.
DUAL PEEL AND SEAL
Dual Peel and Seal mailers allow customers to reseal and reuse the original packaging, for truly hassle free returns. This is ideal for any e-commerce merchant that wants to enhance the customer experience and add value. Reusable packaging reduces waste and is more environmentally friendly.
STOCK GUSSETED POLYJACKET MAILERS
Plain white Gusseted Polyjacket mailers are available through our convenient stock products program in 3 industry-standard sizes.

To order pallets or truckloads of mailers, Request a Quote and a member of our team will contact you. To order by the case, click here.

CUSTOM GUSSETED POLYJACKET MAILERS

Before your customers ever see the product, they will see the branded mailer it came in. Don’t waste that precious space! Put your brand right in your customer’s hands with custom printed poly mailers. We can print even the most complex designs with our six-color printing process. Create your custom design with our online Build-A-Mailer tool.

RESOURCES

DOWNLOAD GUSSETED POLYJACKET PDF

ENVIRONMENTALLY FRIENDLY

Gusseted Polyjacket mailers are recyclable, made from #4 LDPE. Eliminate the need for corrugated boxes, air filled pillows, packaging peanuts or crumpled kraft paper and stop over packaging. Not only will you decrease DIM weight costs by downsizing to mailers, but you will decrease your total carbon footprint as well. Click here for more information on the recyclability of the Polyjacket, or use our DIM weight savings calculator to see how much you can save.

RESOURCES TO MAKE RECYCLING AS EASY AS 1-2-3

SUSTAINABLE PACKAGING

All of PAC's poly and paperboard mailers are recyclable. PAC's Dual Peel and Seal mailers allow customers to reseal and reuse the original packaging, for truly hassle-free returns. Reusable packaging reduces waste and is more environmentally friendly.

WHERE TO RECYCLE

Local retail stores and recycling centers provide collection bins for recycling HDPE (#2) and LDPE (#4) poly and poly bubble mailers. Check locally for your region's specific regulations. Visit plasticfilmrecycling.org to locate the store nearest to you.

CUSTOM CREATED FOR EVERY BUSINESS

Find the right packaging solution for your business needs and create your custom mailer with a variety of our products. Our Build-A-Mailer tool makes branding easy in 3 short steps.

Customize Your Mailer