Mobile menu toggle

Gusseted Poly Bubble Mailers

Gusseted Polyjacket

Gusseted Polyjacket™ mailers are flat poly mailers with an expandable bottom. These ultra-tough, light-weight mailers are made from a durable, moisture resistant, multi-layer blend of co-extruded polyethylene film. This innovative gusseted poly mailer eliminates the need for expensive and inconvenient boxes with void fill because it expands to fit and protect larger e-commerce shipments. Gusseted Polyjacket mailers are ideal for less fragile bulkier shipments such as clothing, blankets, stuffed soft toys and pharmaceuticals.

Environmentally Friendly

Gusseted Polyjacket mailers are 100% recyclable, made from #4 LDPE. Eliminate the need for corrugated boxes, air filled pillows, packaging peanuts or crumpled kraft paper and stop over packaging. Not only will you decrease DIM weight costs by downsizing to mailers, but you will decrease your total carbon footprint as well. Click here for more information on the recyclability of the Polyjacket, or use our DIM weight savings calculator to see how much you can save.

How2Recycle logo


PAC Worldwide is proud to be a member of the How2Recycle Label Program. How2Recycle is an on-package recycling label developed by the Sustainable Packaging Coalition, a project of the nonprofit GreenBlue. For more information please visit:

Where to Recycle Your Bubble Mailers

Where to Recycle Your Gusseted Poly Mailers

Curbside - Each municipality has different recycling capabilities, so check with your local service to be sure they can recycle #4 plastics before dropping your poly shipping mailers in your curbside recycling container.

Grocery Stores - Any grocery store that offers plastic bag recycling will accept Gusseted Polyjacket mailers. You can look up the locations in your area at

Return to PAC Worldwide - We will recycle your used mailers!

Gusseted polyjacket peal and seal

AntiStat Release Liner

The AntiStat release liner facilitates a fast and efficient packaging process. A simple, yet effective, pressure sensitive, tamper-evident seal provides a reliable and convenient closure, keeping products safe throughout shipment.

Gusseted Polyjacket dual peal and seal

Dual Peel and Seal

Dual Peel and Seal mailers allow customers to reseal and reuse the original packaging, for truly hassle free returns. This is ideal for any e-commerce merchant that wants to enhance the customer experience and add value. Reusable packaging reduces waste and is more environmentally friendly.

Stock Gusseted Polyjacket

Stock Gusseted Polyjacket Mailers

Plain white Gusseted Polyjacket mailers are available through our convenient stock products program in 3 industry-standard sizes.

Branded Gusseted Polyjacket

Custom Gusseted Polyjacket Mailers

Before your customers ever see the product, they will see the branded mailer it came in. Don’t waste that precious space! Put your brand right in your customer’s hands with custom printed poly mailers. We can print even the most complex designs with our six-color printing process. Create your custom design with our online Build-A-Mailer tool.