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Xpandojacket
EXPANDABLE BUBBLE MAILERS
The Xpandojacket is an expandable, bottom gusset, poly bubble mailer with a moisture-resistant triple-layered polyethylene exterior. This innovative gusseted mailer eliminates the need for expensive and inconvenient boxes with void fill because it expands to fit and protect larger e-commerce shipments.
Available in bright white, or custom printed with your branding, this mailer is perfect for bulky items such as toys, blankets, shoes, handbags and electronic components.
Features
PACZIP
The PACzip® tear strip enables the mailer to be opened easily by the recipient, without compromising its integrity or the security of its contents in transit. Check out this video to see just how easy the PACzip is.
DUAL PEEL AND SEAL
Dual Peel and Seal bubble mailers allow customers to reseal and reuse the original packaging, for truly hassle free returns. This is ideal for any e-commerce merchant that wants to enhance the customer experience and add value. Reusable packaging reduces waste and is more environmentally friendly.
STOCK EXPANDABLE BUBBLE MAILERS
Plain white Xpandojacket mailers are available through our convenient stock products program in 2 industry-standard sizes.

To order pallets or truckloads of mailers, Request a Quote and a member of our team will contact you. To order by the case, click here.

CUSTOM EXPANDABLE BUBBLE MAILERS

Before your customers ever see the product, they will see the branded mailer it came in. Don’t waste that precious space! Put your brand right in your customer’s hands with custom-printed mailers. We can print even the most complex designs with our ten-color printing process.

RESOURCES
DOWNLOAD XPANDOJACKET PDF
DOWNLOAD XPANDOJACKET SPEC PDF
ENVIRONMENTALLY FRIENDLY
Xpandojacket mailers are recyclable, made from #2 HDPE. Eliminate the need for corrugated boxes, air filled pillows, packaging peanuts or crumpled kraft paper and stop over packaging. Not only will you decrease DIM weight costs by downsizing to flexible mailers, but you will decrease your total carbon footprint as well. Click here for more information on the recyclability of the Xpandojacket, or use our DIM weight savings calculator to see how much you can save.
RESOURCES TO MAKE RECYCLING AS EASY AS 1-2-3
SUSTAINABLE PACKAGING
All of PAC's poly and paperboard mailers are recyclable. PAC's Dual Peel and Seal mailers allow customers to reseal and reuse the original packaging, for truly hassle-free returns. Reusable packaging reduces waste and is more environmentally friendly.
WHERE TO RECYCLE
Local retail stores and recycling centers provide collection bins for recycling HDPE (#2) and LDPE (#4) poly and poly bubble mailers. Check locally for your region's specific regulations. Visit plasticfilmrecycling.org to locate the store nearest to you.
CUSTOM CREATED FOR EVERY BUSINESS
Find the right packaging solution for your business needs and create your custom mailer with a variety of our products. Our Build-A-Mailer tool makes branding easy in 3 short steps.
Customize Your Mailer