Mobile menu toggle

Custom Mailer Design Tool

Select mailer to customize:

Patagonia custom bubble mailer

Bubble Mailers

Custom Polyjackets tab

Flat Poly Mailers

Custom Mailjacket tab

Paperboard Mailers

Custom Pouches tab

Stand-Up Pouches

Step 1: Choose Product · Step 2: Customize · Step 3: Send

Custom PAC Airjackets

Bubble Mailers

Bubble mailers protect your more fragile shipments. PAC bubble mailers are available in a variety of sizes and materials. Customize white poly exterior, kraft paper exterior, gusseted bottom, or jumbo bubble lined.

Click CONTINUE to design your own bubble mailer with your logo, images and text!

PAC Polyjackets

Polyjacket™ Flat Poly Mailers

Polyjacket flat poly mailers are available in white poly or grey recycled poly. Perfect for your soft goods or less fragile items, custom sizes or stock sizes available.

Click CONTINUE to design your own flat poly mailer with your logo, images and text!

PAC Mailjackets

Mailjacket™ Rigid Paperboard Mailers

Mailjacket rigid paperboard mailers are perfect for your “Do Not Bend” shipments. Custom size to fit your needs or choose from a size from our stock program.

Click CONTINUE to design your own paperboard mailer with your logo, images and text!

PAC Pouches

Pouchjacket™ Standup Pouches

PAC pouches are available in matte or gloss finishes with 10-color printing in matte or metallic ink. Available in stand-up, flat, retort, spouted, microwaveable, refill, quad-seal and roll stock, there is a Pouchjacket for nearly every application. Pouchjackets are ideal for food items, pet treats, coffee, tea, pharmaceuticals, cosmetics, agrochemicals, grass and bird seeds, and many other applications.

Click CONTINUE to design your own standup pouch with your logo, images and text!

Find the right packaging solution for your business needs. Whether you are looking for custom poly mailers bags or custom printed poly mailers with your company logo, PAC has the solution for you. Create your custom mailer on our bubble mailers, flat poly mailers, paperboard mailers, or stand-up pouches.

Please note that the Build-a-mailer is a design tool, submitting your designed mailer will not place an order. Once you submit your design your sales rep will contact you directly.

Due to current business conditions, our availability of products may vary. Please contact us for up-to-date availability.

Also, note that our minimum order for custom branded mailers is 25,000+.

How to recycle graphic

Join the How2Recycle Label Program

PAC Worldwide is proud to be a member of the How2Recycle Label Program. How2Recycle is an on-package recycling label developed by the Sustainable Packaging Coalition, a project of the non-profit GreenBlue. Printing the How2Recycle logo on your mailer will show your customers how and where they can properly recycle their package after use.

Learn More